A crimped wire mesh is a type of woven wire mesh that has a unique design characterised by the crimping or corrugation of the wires used in its construction. This crimping process involves shaping the wires with a series of bends or folds, which creates a wavy or zigzag pattern in the mesh.
Crimped wire meshes are designed in one of the two ways mentioned below:
- Plain woven or direct woven – This is the manufacturing method where wires automatically take their shape and form during the weaving process.
- Pre-crimped woven – Individual wire is crimped and shaped prior to the weaving operation. The pre-crimped wire is used for weaving and producing a final product with larger openings up to 8 inches.
Progress ABMS is your reliable building materials supplier for a diverse range of crimped wire mesh options. With a commitment to quality, affordability, and expert guidance, we offer a selection of crimped wire mesh solutions you can trust for your specific needs.
Types of Crimps
Crimped wire mesh comes in various types, each designed to suit specific applications based on factors like wire diameter, crimp style, and material used. Here are some common types of crimped wire mesh:
Lock crimped
In lock crimped wire mesh, the wires are crimped in a way that securely interlocks them with each other, providing enhanced stability and strength. This type is suitable for heavy-duty applications and is often used for mining, quarrying, and high-impact screening.
Double crimped
Double crimped wire mesh has both warp and weft wires crimped. This design enhances the mesh’s rigidity and resistance to bending, making it useful in applications where structural integrity is vital.
Plain weave crimped
This type of crimped wire mesh features a simple over-under weave pattern. It is commonly used for general-purpose filtering, sieving, and decorative applications.
Flat top crimped
Flat-top crimped wire mesh has a smooth, flat surface due to the crimps being flattened. This design is advantageous for applications where material needs to move smoothly over the surface, such as conveyor belts and vibrating screens.
Advantages of Crimped Wire Mesh
Using crimped wire mesh offers several advantages in various applications. Here are some of the key benefits:
Good strength and durability
Crimped wire mesh is known for its structural integrity and robustness. It can withstand heavy loads, making it suitable for applications that require strength and durability.
Precise sizing
The crimping process allows for precise control of mesh opening sizes, making it ideal for applications in mining, quarrying, and aggregate processing, where different-sized materials need to be sorted. This precision allows for efficient separation of particles based on size, ensuring that only the desired particles pass through the mesh.
Enhanced rigidity
The crimping pattern provides enhanced rigidity, reducing the risk of sagging or deformation. This is particularly beneficial in applications like fencing and grating.
Customisable
Crimped wire mesh can be customised to suit specific application requirements, including wire diameter, opening size, and material type. This customisation ensures that the mesh can be tailored to the specific needs of different applications and industries.
Corrosion resistance
When made from materials like stainless steel or aluminium, crimped wire mesh can exhibit good resistance to corrosion, making it suitable for outdoor and marine applications.
Applications of Crimped Wire Mesh
Crimped wire mesh is a versatile material with various applications across different industries. Some common applications of crimped wire mesh include:
- Animal enclosures
- Barbeque grills
- Concrete reinforcement
- Fencing
- Heating, Ventilation, and Air Conditioning (HVAC) systems
- Architectural and interior design elements including decorative panels, room dividers, and wall coverings
Product Specifications
Crimped wire mesh is available in two primary material options: stainless steel and galvanised iron. Here are the product specifications for your consideration:
Stainless steel
Galvanised iron
Crimped vs Welded Wire Mesh
Apart from crimped wire mesh, another common type that dominates the market is the welded wire mesh. Selecting the right type of wire mesh is essential to achieve your desired functionality and performance. Here are some key differences between the two to help you make an informed choice:
| Crimped wire mesh | Welded wire mesh | |
|---|---|---|
| Construction | Weaving or crimping wires together in a wavy pattern | Welding individual wires at intersections |
| Strength and rigidity | Increased structural integrity, making it highly capable of withstanding heavy loads and external pressures without sagging | Strong but may be less flexible and more prone to deformation |
| Customisation | Customisable with varying wire diameters, crimp styles, and opening sizes | Less customisable |
Why Choose Progress Abms?
Variety of options
We understand that every project has its unique requirements. That’s why we offer a diverse range of product options. We believe in providing flexibility and adaptability to our customers, allowing you to find the perfect wire mesh solution that precisely aligns with your project specifications.
Quality products
At Progress Abms, our commitment to offering high-quality products is at the core of our business. We take pride in providing wire mesh solutions that meet and exceed industry standards. The rigidity, durability, and performance of our wire mesh fencing make it an ideal choice for various applications, ensuring that you have reliable and long-lasting solutions.
Competitive pricing
Our approach extends beyond just affordability; it is about providing our customers with a combination of quality products, expert guidance, and budget-friendly pricing. By offering competitive prices, we aim to make it easier for you to access the materials you need for your projects while ensuring that you remain cost-effective and efficient.
FAQs About Crimped Wire Mesh
What materials are crimped wire mesh made from?
Crimped wire mesh can be made from various materials, including stainless steel and galvanised iron.
Is crimped wire mesh suitable for outdoor use?
Crimped wire mesh is made from corrosion-resistant materials like stainless steel or coated with protective finishes, making it suitable for outdoor and marine applications.
What industries commonly rely on crimped wire mesh?
Crimped wire mesh is used in a variety of industries, including construction, mining, agriculture, food processing, and architecture.